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空壓機(jī)日常保養(yǎng)
一、日常維護(hù)保養(yǎng)內(nèi)容
1、經(jīng)常檢查油位高度;2、每天記錄運行參數(shù);3、每小時排放冷凝水;4、經(jīng)常注意電機(jī)溫度;5、經(jīng)常觀察跑、冒、滴、漏;6、經(jīng)常留意震動和噪聲;7、經(jīng)常注意中間壓力 8、經(jīng)常注意冷卻水溫升。
二、樹立保養(yǎng)的觀念
1、保養(yǎng)不是維修 ;2、保養(yǎng)的目的在于防止故障而非排除故障 ;保養(yǎng)是否比維修成本高?3、保養(yǎng)能避免不規(guī)則的故障,避免對生產(chǎn)的影響 ;4、保養(yǎng)能保證能耗壽命;5、延長機(jī)組的正常壽命;6、其綜合效益是為各用戶大大降低其生產(chǎn)成本 。
三、保養(yǎng)工作的分類
四、空壓機(jī)為什么要保養(yǎng)?
五、保養(yǎng)計劃的制定
1、保養(yǎng)計劃的要點:定時 、定件、預(yù)防性及標(biāo)準(zhǔn)化(保養(yǎng)包)
2、設(shè)計保養(yǎng)計劃時應(yīng)考慮的因素: 環(huán)境及水質(zhì)、每年的運行時間、加卸載比、生產(chǎn)需要及停機(jī)對生產(chǎn)可能造成的影響 。
六、保養(yǎng)計劃好處
1、壓縮機(jī)和干燥器有精確的保養(yǎng)預(yù)算;2、不必為壓縮機(jī)和干燥器儲備大量的備件;3、所有的備件將指定由森璞公司作出計劃;4、不必為作專門的培訓(xùn)及設(shè)置專門人員;5、保養(yǎng)計劃使得壓縮機(jī)有最佳使用效率;6、客戶可以自由選擇所需保養(yǎng)項目必然最適合用戶的要求 ;7、為用戶提供增值服務(wù);8、由森璞公司負(fù)責(zé)安排執(zhí)行全部的維護(hù)計劃;9、維護(hù)及運行數(shù)據(jù)有記錄
七、日常維護(hù)保養(yǎng)
1、每小時手動排放冷凝水;2、注意觀察玻璃視鏡硅膠顏色應(yīng)為藍(lán)色;3、注意干燥器電機(jī)在加載時必須運行;4、注意冷凝水每日排放量,冷凝水顏色,水中是否含有細(xì)砂狀雜質(zhì);5、疏水器低位浮球閥排水應(yīng)暢通;6、定期檢查U型管水位壓差;7、再生空氣溫度應(yīng)大于130度;8、蝸桿渦輪箱內(nèi)齒輪機(jī)油每年更換一次;9、風(fēng)冷式干燥器須定期清洗翅片散熱器
八、日常保養(yǎng)工作的重要性
1、清潔工作; 主電機(jī)風(fēng)葉罩和散熱片的清潔工作 、冷卻器的清潔工作 、疏水器的清潔工作 、油呼吸器的清潔工作 、空氣過濾器的清潔工作、電器控制箱內(nèi)的清潔工作
2、定時排放冷凝水:空壓機(jī)空氣冷卻器的輸水器、冷干機(jī)的疏水器、貯氣罐的放水閥、定期計劃保養(yǎng)工作、定期更換潤滑油,每2000H(或4000H.6000H.8000H)更換一次
3、定期給電機(jī)添加潤滑脂 :每2000H兩邊各加一次
4、定期預(yù)防維護(hù)工作:定期檢查跑、冒、滴、漏 ;定期檢查、緊固各個螺栓;緊固馬達(dá)主樁頭;緊固交流接觸器主樁頭;檢查交流接觸器動靜觸點;檢查傳感器、電腦的接插件;緊固電氣控制線路接頭 。
One, the daily maintenance content
1, check oil level; 2, every record operating parameters; 3 per hour, the discharge of condensed water; 4, always pay attention to the motor temperature; 5, always observe the run, run, drip, drain; 6, pay attention to the vibration and noise; 7, always pay attention to the intermediate pressure 8, always pay attention to the cooling water temperature rise.
Two, establish the maintenance concept
1, the maintenance is not repair, maintenance; 2 is to avoid the fault and non fault; maintenance repair cost is high? 3, maintenance can avoid the fault of irregular, avoid the influence on production; 4, maintenance can guarantee the energy consumption, prolong life; the normal life of 5 units; 6, the comprehensive benefit is for the user to greatly reduce the production cost.
Classification of three, maintenance work
1, the daily operation and basic examination; 2, control of cooling water quality or the exhaust piping installation; 3, the monthly examination; 4, half yearly check; 5, annual maintenance; 6, cooler cleaning; 7, to provide the necessary spare parts and maintenance; 8, maintenance packages and special compressor lubricating oil, motor grease; 9, spare parts plan; 10, the maintenance plan; 11, pricing contracts; 12, component replacement.
Why four, air compressor maintenance?
1, the key factors affecting the air compressor life; 2, product design and quality of installation and debugging; 3, air compressor; 4, daily maintenance and regular maintenance.
Five, make maintenance plan
1 points, maintenance plan: timing, fixed part, preventive and standardization (maintenance package)
Factors to be considered in design of 2, maintenance plan: environment and water quality, the annual operation time, loading and unloading ratio, production needs and shutdown of production may cause effect.
Six, the maintenance plan.
1, the compressor and the drier is accurate and maintenance budget; 2, do not have to the compressor and the dryer reserves of spare parts; 3, all the spare parts will be specified by the Sen Pu company made plans; 4, do not have to be trained and dedicated staff; 5, the maintenance plan which makes the compressor has the best efficiency; 6, customers are free to choose the required maintenance project will best fit the user's requirements; 7, to provide value-added services for users; 8, the sum of our company is responsible for arranging all the maintenance plan; 9, the maintenance and operation of data records
Seven, the daily maintenance
Eight, the importance of daily maintenance work
1, the cleaning work; the main motor fan cover and radiator cleaning work, cooler cleaning, cleaning, oil trap respirator cleaning work, air filter cleaning, the cleaning work of electric control box
2, timely discharge of water condensation: air compressor air cooler water, cold and dry machine trap, storage tank drain valve, regularly scheduled maintenance, regular replacement of oil, every 2000H (or 4000H.6000H.8000H) a replacement
3, regularly to the motor to add grease: every 2000H two times
4, regular preventive maintenance: regular inspection run, run, drip, drain; regularly check each bolt fastening, fastening; main pile head fastening motor; AC contactor main pile head; check AC contactor and contact; check the connector sensor, computer; fastening electric control line connector